HYDCO Engineering
HYDCO main assembly hall at Chhatral — a rig under assembly beneath the overhead crane
Discipline 07 / 07 · Fabrication & international deliveries

Heavy steel, held to licensed standards.

Heavy structures, weldments, precision chassis and frames — manufactured at the purpose-built Chhatral plant in Gujarat, 6,600 m² under roof, under the API Monogram Program: the same licence that covers drilling and well-servicing structures for the oil and gas industry.

6,600 m²
Under roof · 1.2-hectare site
30 m
Main hall span · 25 m ceiling · 3,600 m²
15 t + 10 t
Overhead cranes · full length of the hall
100+
Skilled workforce · 24/7 site
Scope

What comes off the shop floor.

Group rigs and third-party contract work share the same bays, welders and inspection regime.

Furnace crucible frame — heavy weldment for a German customer
Heavy structures & weldments
Like this furnace crucible frame — exported to Germany for Oritech
API 4F mast structure fabricated by HYDCO
API 4F structures
Masts · substructures · crown blocks
Large custom steel tank fabricated in the HYDCO shop
Tanks & vessels
Custom plate work — rolled, welded and tested
Small precision hydraulic component
Machined components
From structural steel down to palm-sized parts
The plant · Chhatral, Gujarat

From our floor to your site.

The Chhatral facility is a purpose-built rig manufacturing plant that also takes on precision contract fabrication for global export — 6,600 m² under roof on a 1.2-hectare site, beside a major transport corridor with direct port access. Modules are fabricated, tested and containerised on site for shipment worldwide — Australia, Europe, Africa and the Gulf among them.

  • Main assembly hall — 30 m span, 25 m ceiling, 3,600 m² served by 15 t and 10 t overhead cranes running its full length
  • Paint and shot-blast booths — 20 m long with a 6 m × 6 m section, finishing to specification
  • Laser sheet-metal cutting, CNC pipe bending, press brake, shearing, boring, drilling and sawing
  • 100+ skilled employees, grid supply with on-site diesel backup, 24/7 security
HYDCO main assembly hall at Chhatral — rigs under assembly down the full length of the hall
Main assembly hall · 30 m span · 25 m ceiling
Paint and shot-blast booths at the HYDCO plant
Paint & shot-blast booths
20 m long · 6 m × 6 m section
CNC pipe bender in the HYDCO fabrication shop
CNC pipe bending
Tube and pipe formed in-house
Exterior of the HYDCO manufacturing plant at Chhatral, Gujarat
The Chhatral plant
6,600 m² under roof · 1.2-hectare site
Quality

A quality system a licensor audits.

The API Monogram licence isn't a badge — it's a standing obligation to manufacture drilling and well-servicing structures exactly to specification, under a quality system that gets audited. Contract customers get the same regime on every job.

  • API 4F / API Monogram licensed design and manufacture
  • ISO 9001 quality management system
  • Qualified welding procedure specifications and qualified welders
  • NDT capability
Completed XDR workover rig packed for export
Completed rig · packed for export
Rig loaded for international freight
Exported to Australia, Europe and the Gulf
Export & compliance

Steel that clears borders.

HYDCO products ship to Australia, Europe and the Gulf. The Wellgear BV workover rig went to Europe as a CE-certified export — compliance engineering handled in-house, alongside the build.

  • CE-marking experience on European exports
  • Export packing and freight from Gujarat
  • Documentation to destination-market requirements
See the work
After delivery

Built here. Supported wherever it runs.

On-site support

Technical support and on-site service, with a team that's available to customers around the clock — beyond the SLA when the job needs it.

Technical training

Operator and maintenance training on delivered equipment — tubulars, lifting drills, rotating and more — so your crew runs the machine confidently from day one.

Hydraulic service

Fault diagnosis and design correction on existing hydraulic systems — including equipment we didn't build.

Fabrication enquiries

Send the drawing pack. We'll price the build.

Build-to-print or design-and-build — either way, the quote comes from the people who'll actually make it.